I decided that since I have a spare wheel, I should probably carry it. Due to my using Weller 8 spoke type rims the nice fittings that Land Rover supply for the standard 600 R15 rims don’t work. So found some aluminium that I had laying about and put a 90º bend in it. Having ruined that piece of bar I thought I should finish off folding it. Having measured the wheel in place on the bonnet to find the positions of the remaining bends in the bar, I bent it without checking the hole locations or even considering how it was going to bolt down to the existing holes. Turns out it wouldn’t, the holes are too far apart and the heads of the bolts would interfere with the up rights. So now I have wound up with the other thicker bit of aluminium bolted onto to the folded bit to take the bolts and not clash with anything. having done all that I have to round all of the corners off because I’d consider that it going through a circular hole. Bit of a disaster all in all, but it works. What else did you want?

Done, but not before I’d had to revise my design a few times. This is why people do CAD…
Filed corners off



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